AWE-INSPIRING BOAT DECKING
CAREFULLY CRAFTED
Business Cards
Visualise your Deck
Finer, detailed designs—such as artwork—are laser engraved onto the surface of the EVA foam, creating a sharp, high-contrast finish. This produces a tattoo-like effect that’s clean, detailed, and visually striking without cutting into the foam.
CL ICK HERE: Pattern Download
PDF
*Custom Designs Available. Example photos / drawings great way to show your ideas
Laser Engraving
CNC machining designs use thicker lines , cutting deeper into the foam usually to reveal the underneath colour creating a strong definition, reliable grip—ideal for logos ,borders, and geometric patterns.
CNC Machining
EVA Foam
Closed cell Quality
SeaFoa is a high-performance marine decking solution built for durability and comfort. With a 3000-hour UV rating offering a 5–7 year lifespan and a 50–55 Shore A hardness for excellent shock absorption, it’s designed for harsh marine conditions. Available in stock colours ready to install or custom dyed to any Pantone colour (additional cost and lead time), Sea Foam also features non-absorbent closed-cell foam and an industrial- grade adhesive for secure, drill-free installation.
Sea Foam is bonded using 3M 9775WL+, widely regarded as the gold standard for marine decking applications. Powered by 3M™ 300MP+ high-tack acrylic adhesive, it delivers an immediate, aggressive bond and reaches full adhesion within 72 hours. Unlike lower-grade adhesives that struggle in marine environments and often fail to adhere properly, this advanced adhesive flows naturally into surface crevices and voids creating a stronger, more reliable bond.
The Gold Standard of Adhesive
9775WL+
3M™ Primer 94 is a professional adhesion promoter that prepares marine surfaces for maximum bond strength, especially on difficult materials like plastics, painted metals, and fiberglass. By conditioning low-surface-energy surfaces, it allows adhesives to properly wet out and form a far stronger, longer-lasting bond than adhesive alone— preventing edge lift and premature failure. Fast-drying and clear, it’s an essential step for reliable, high-performance boat decking installations.
Super Strength Bonding
Primer 94
Custom CNC-machined EVA foam provides a perfect fit for your boat, offering sleek style, superior traction, and exceptional comfort. It’s shock-absorbent, resistant to scratches and stains, and features sound-dampening qualities, making it ideal for fishermen and all boaters seeking durability and performance.
Laser Engraving for Finer Detail
CNC Cutting
Custom Designs
3D Coloured Mockups
Select from many templated patterns that can be overlayed on your panel layout. We also offer custom design work such as new patterns, design or logos. The EinScan Libre allows full colour scanning where we can show the design on your deck before you approve of CNC Cutting.
High-accuracy measurements create a seamless, professional finish that stays securely in place. This is why we’ve invested in a top of the line EinScan Libre laser scanner, with lithium batteries and a powerful built in computer creates a system that quickly scans your boat deck. Precision delivers the comfort, safety, and durability Sea Foam is known for.
Sunshine Coast Based can Travel
Onsite Scanning
Full Installation
Strong bonding
Special chemicals, techniques, rollers and primers are neccary for a strong bonding particluar on non skid decking. With experince and knowledge on decking adhesive you can expect great results.
EinScan Libre Laser 3D Scanner
PDF
Warranty
Cleaning
Compatibility
General
FAQ's
EVA Foam
Closed cell Quality
SeaFoa is a high-performance marine decking solution built for durability and comfort. With a 3000-hour UV rating offering a 5–7 year lifespan and a 50–55 Shore A hardness for excellent shock absorption, it’s designed for harsh marine conditions. Available in stock colours ready to install or custom dyed to any Pantone colour (additional cost and lead time), Sea Foam also features non-absorbent closed-cell foam and an industrial- grade adhesive for secure, drill-free installation.
Sea Foam is bonded using 3M 9775WL+, widely regarded as the gold standard for marine decking applications. Powered by 3M™ 300MP+ high-tack acrylic adhesive, it delivers an immediate, aggressive bond and reaches full adhesion within 72 hours. Unlike lower-grade adhesives that struggle in marine environments and often fail to adhere properly, this advanced adhesive flows naturally into surface crevices and voids creating a stronger, more reliable bond.
The Gold Standard of Adhesive
9775WL+
3M™ Primer 94 is a professional adhesion promoter that prepares marine surfaces for maximum bond strength, especially on difficult materials like plastics, painted metals, and fiberglass. By conditioning low-surface-energy surfaces, it allows adhesives to properly wet out and form a far stronger, longer-lasting bond than adhesive alone— preventing edge lift and premature failure. Fast-drying and clear, it’s an essential step for reliable, high-performance boat decking installations.
Super Strength Bonding
Primer 94
Full Installation
Strong bonding
Special chemicals, techniques, rollers and primers are neccary for a strong bonding particluar on non skid decking. With experince and knowledge on decking adhesive you can expect great results.
Custom CNC-machined EVA foam provides a perfect fit for your boat, offering sleek style, superior traction, and exceptional comfort. It’s shock-absorbent, resistant to scratches and stains, and features sound-dampening qualities, making it ideal for fishermen and all boaters seeking durability and performance.
Laser Engraving for Finer Detail
CNC Cutting
Custom Designs
3D Coloured Mockups
Select from many templated patterns that can be overlayed on your panel layout. We also offer custom design work such as new patterns, design or logos. The EinScan Libre allows full colour scanning where we can show the design on your deck before you approve of CNC Cutting.
High-accuracy measurements create a seamless, professional finish that stays securely in place. This is why we’ve invested in a top of the line EinScan Libre laser scanner, with lithium batteries and a powerful built in computer creates a system that quickly scans your boat deck. Precision delivers the comfort, safety, and durability Sea Foam is known for.
Sunshine Coast Based can Travel
Onsite Scanning
EinScan Libre Laser 3D Scanner
Visualise your Deck
Finer, detailed designs—such as artwork—are laser engraved onto the surface of the EVA foam, creating a sharp, high-contrast finish. This produces a tattoo-like effect that’s clean, detailed, and visually striking without cutting into the foam.
*Custom Designs Available. Example photos / drawings great way to show your ideas
Laser Engraving
CNC machining designs use thicker lines , cutting deeper into the foam usually to reveal the underneath colour creating a strong definition, reliable grip—ideal for logos ,borders, and geometric patterns.
CL ICK HERE: Pattern Download
PDF
CNC Machining
AWE-INSPIRING BOAT DECKING
CAREFULLY CRAFTED
PDF
Business Cards
General
FAQ's
Warranty
Cleaning
Compatibility
3D Scanning vs Proliner vs Traditional Templating for EVA Boat Decking
Traditional Deck Templating
Modern 3D Laser Scanning
ProLine
Accuracy and Detail
Efficiency for Larger Boats
Why Seafoam Uses 3D Laser Scanning
The Future of Custom Boat Decking
Click for Back to Seafoam.au
Computer
3D Scanning vs Proliner vs Templating for EVA Boat Decking | Seafoam
BLOG
When it comes to installing custom EVA foam boat decking, the most important step happens long before any foam is cut. It starts with accurately digitising the boat deck. A perfect deck fit depends entirely on how accurately the deck is measured. Even small errors can lead to gaps, misaligned panels, or foam that simply doesn’t fit the boat properly. Over the years there have been several different methods used in the marine industry to capture deck measurements. The three most common approaches today are: • Traditional templating • Mechanical measuring systems such as a Proliner • Modern 3D laser scanning At Seafoam we have chosen to invest in professional 3D laser scanning technology, specifically the EinScan Fibre scanner, because it provides the highest level of accuracy and efficiency currently available. Below we break down how these different methods work and why 3D scanning has become the preferred approach for high-end custom EVA boat decking.
For many years the standard way to measure a boat deck was through physical templating. This process usually involves placing sheets of cardboard, plastic, or paper across the deck and manually tracing the outlines of the areas where decking will be installed. The template is then transferred into a digital drawing or used directly to cut the foam. While this method can work reasonably well on simple shapes, it has several limitations. First, it is extremely time consuming. Creating accurate templates often requires taping together large sheets, cutting around hatches, consoles, rod holders, and other deck features. On larger boats this can take many hours. Second, templates can easily distort. Cardboard or plastic sheets may move slightly during tracing, and even a few millimetres of movement can cause fitment issues once the foam is cut. Third, templating does not provide any digital reference of the deck. Once the template is removed, the information is essentially lost unless it is manually recreated in CAD software. For these reasons, traditional templating is gradually being replaced by digital capture methods.
A Proliner is a mechanical measuring system used in several industries including marine fabrication, stone benchtops, and metal work. The system works by using a measuring arm attached to a digital unit. The operator touches specific points on the boat deck with the probe, and the system records the coordinates of those points. By measuring many points along the edges and surfaces, a digital outline of the deck can be created. This method is a step forward from traditional templating because the measurements are captured digitally rather than relying on physical templates. However, Proliner systems still rely heavily on manual point collection. The operator must physically touch every edge, curve, and corner with the probe. This creates a few challenges. First, accuracy depends greatly on the operator selecting enough points. If too few points are measured along a curved edge, the final shape may not represent the deck accurately. Second, it can be difficult to detect mistakes while measuring. If a point is accidentally captured in the wrong location, it may not be obvious until later when the file is processed. Finally, complex boat decks often contain many features such as hatches, curves, cup holders, and recessed areas. Measuring all of these points manually can be time consuming. While Proliner systems are capable tools, they are ultimately limited by their point-by-point measuring approach.
3D laser scanning represents the most advanced method currently available for capturing boat deck geometry. Instead of measuring individual points, a laser scanner captures millions of data points across the entire surface of the deck. This creates what is known as a point cloud, which is a highly detailed digital representation of the boat’s surface. At Seafoam we use the EinScan Fibre, a professional-grade laser scanner designed for high accuracy industrial scanning. One of the key advantages of this system is that it is completely portable. The scanner runs on batteries and includes an onboard computer, allowing it to be used directly on the boat without needing a full workstation setup. This mobility makes it possible to scan decks efficiently whether the boat is on a trailer, in a shed, or at the marina. One of the biggest advantages of modern scanning technology is the ability to see the digital model in real time while scanning. As the scanner moves across the deck, the software builds the 3D model instantly. This allows the operator to visually inspect the captured data while still on the boat. If any areas are missed, or if something does not look correct, it can be immediately rescanned on the spot. With manual systems such as templating or Proliner measurement, errors are often only discovered later during design or cutting. At that point the boat may no longer be available to remeasure. Real-time feedback dramatically reduces the risk of these issues.
Because a 3D scanner captures millions of points instead of individual measurements, it records the deck geometry with extremely high fidelity. . Curves, angles, and subtle surface variations are captured exactly as they exist on the boat. This level of detail is particularly important for modern boats where deck layouts often include complex shapes and tight tolerances. The digital model created from the scan can then be imported directly into CAD software where the EVA decking design is created. From there, the finished patterns are sent to CNC cutting machines to produce the foam panels. The result is a deck that fits precisely with clean edges and consistent gaps.
Another major benefit of 3D scanning becomes apparent on larger vessels. Templating or manual measuring on a large boat can take many hours and sometimes even multiple visits. A laser scanner can capture the entire deck far more quickly while maintaining higher accuracy. The complete digital model also becomes a permanent reference. If the owner wants additional panels, replacement pieces, or modifications in the future, the original scan can be reused without needing to measure the boat again
When producing custom EVA boat decking, the quality of the final installation starts with the measurement process. By using high-end 3D scanning technology we are able to: • Capture extremely accurate deck geometry • Identify measurement issues immediately during scanning • Create highly detailed digital models for design • Reduce the risk of fitment problems • Improve efficiency on larger or more complex boats While templating and mechanical measuring systems still exist in the industry, laser scanning represents the next step forward in precision and reliability. For boat owners who want a premium EVA foam deck that fits perfectly and looks professionally installed, accurate digital capture makes all the difference. .
As scanning technology continues to improve, digital workflows are becoming the standard in marine customisation. High resolution scans combined with modern CAD design and CNC cutting allow decking systems to be produced with levels of precision that were difficult to achieve in the past. At Seafoam we believe investing in the best tools available ultimately leads to better results for boat owners. From the initial scan through to the final installation, the goal is simple: create EVA boat decking that fits perfectly, performs well in marine conditions, and enhances the overall look of the boat. Accurate scanning is where that process begins.
3D Scanning vs Proliner vs Traditional Templating for EVA Boat Decking
Traditional Deck Templating
Modern 3D Laser Scanning
ProLine
Accuracy and Detail
Efficiency for Larger Boats
Why Seafoam Uses 3D Laser Scanning
The Future of Custom Boat Decking
Click for Back to Seafoam.au
Mobile
3D Scanning vs Proliner vs Templating for EVA Boat Decking | Seafoam
BLOG
When it comes to installing custom EVA foam boat decking, the most important step happens long before any foam is cut. It starts with accurately digitising the boat deck. A perfect deck fit depends entirely on how accurately the deck is measured. Even small errors can lead to gaps, misaligned panels, or foam that simply doesn’t fit the boat properly. Over the years there have been several different methods used in the marine industry to capture deck measurements. The three most common approaches today are: • Traditional templating • Mechanical measuring systems such as a Proliner • Modern 3D laser scanning At Seafoam we have chosen to invest in professional 3D laser scanning technology, specifically the EinScan Fibre scanner, because it provides the highest level of accuracy and efficiency currently available. Below we break down how these different methods work and why 3D scanning has become the preferred approach for high-end custom EVA boat decking.
For many years the standard way to measure a boat deck was through physical templating. This process usually involves placing sheets of cardboard, plastic, or paper across the deck and manually tracing the outlines of the areas where decking will be installed. The template is then transferred into a digital drawing or used directly to cut the foam. While this method can work reasonably well on simple shapes, it has several limitations. First, it is extremely time consuming. Creating accurate templates often requires taping together large sheets, cutting around hatches, consoles, rod holders, and other deck features. On larger boats this can take many hours. Second, templates can easily distort. Cardboard or plastic sheets may move slightly during tracing, and even a few millimetres of movement can cause fitment issues once the foam is cut. Third, templating does not provide any digital reference of the deck. Once the template is removed, the information is essentially lost unless it is manually recreated in CAD software. For these reasons, traditional templating is gradually being replaced by digital capture methods.
A Proliner is a mechanical measuring system used in several industries including marine fabrication, stone benchtops, and metal work. The system works by using a measuring arm attached to a digital unit. The operator touches specific points on the boat deck with the probe, and the system records the coordinates of those points. By measuring many points along the edges and surfaces, a digital outline of the deck can be created. This method is a step forward from traditional templating because the measurements are captured digitally rather than relying on physical templates. However, Proliner systems still rely heavily on manual point collection. The operator must physically touch every edge, curve, and corner with the probe. This creates a few challenges. First, accuracy depends greatly on the operator selecting enough points. If too few points are measured along a curved edge, the final shape may not represent the deck accurately. Second, it can be difficult to detect mistakes while measuring. If a point is accidentally captured in the wrong location, it may not be obvious until later when the file is processed. Finally, complex boat decks often contain many features such as hatches, curves, cup holders, and recessed areas. Measuring all of these points manually can be time consuming. While Proliner systems are capable tools, they are ultimately limited by their point-by-point measuring approach.
3D laser scanning represents the most advanced method currently available for capturing boat deck geometry. Instead of measuring individual points, a laser scanner captures millions of data points across the entire surface of the deck. This creates what is known as a point cloud, which is a highly detailed digital representation of the boat’s surface. At Seafoam we use the EinScan Fibre, a professional-grade laser scanner designed for high accuracy industrial scanning. One of the key advantages of this system is that it is completely portable. The scanner runs on batteries and includes an onboard computer, allowing it to be used directly on the boat without needing a full workstation setup. This mobility makes it possible to scan decks efficiently whether the boat is on a trailer, in a shed, or at the marina. One of the biggest advantages of modern scanning technology is the ability to see the digital model in real time while scanning. As the scanner moves across the deck, the software builds the 3D model instantly. This allows the operator to visually inspect the captured data while still on the boat. If any areas are missed, or if something does not look correct, it can be immediately rescanned on the spot. With manual systems such as templating or Proliner measurement, errors are often only discovered later during design or cutting. At that point the boat may no longer be available to remeasure. Real-time feedback dramatically reduces the risk of these issues.
Because a 3D scanner captures millions of points instead of individual measurements, it records the deck geometry with extremely high fidelity. . Curves, angles, and subtle surface variations are captured exactly as they exist on the boat. This level of detail is particularly important for modern boats where deck layouts often include complex shapes and tight tolerances. The digital model created from the scan can then be imported directly into CAD software where the EVA decking design is created. From there, the finished patterns are sent to CNC cutting machines to produce the foam panels. The result is a deck that fits precisely with clean edges and consistent gaps.
Another major benefit of 3D scanning becomes apparent on larger vessels. Templating or manual measuring on a large boat can take many hours and sometimes even multiple visits. A laser scanner can capture the entire deck far more quickly while maintaining higher accuracy. The complete digital model also becomes a permanent reference. If the owner wants additional panels, replacement pieces, or modifications in the future, the original scan can be reused without needing to measure the boat again
When producing custom EVA boat decking, the quality of the final installation starts with the measurement process. By using high-end 3D scanning technology we are able to: • Capture extremely accurate deck geometry • Identify measurement issues immediately during scanning • Create highly detailed digital models for design • Reduce the risk of fitment problems • Improve efficiency on larger or more complex boats While templating and mechanical measuring systems still exist in the industry, laser scanning represents the next step forward in precision and reliability. For boat owners who want a premium EVA foam deck that fits perfectly and looks professionally installed, accurate digital capture makes all the difference.
As scanning technology continues to improve, digital workflows are becoming the standard in marine customisation. High resolution scans combined with modern CAD design and CNC cutting allow decking systems to be produced with levels of precision that were difficult to achieve in the past. At Seafoam we believe investing in the best tools available ultimately leads to better results for boat owners. From the initial scan through to the final installation, the goal is simple: create EVA boat decking that fits perfectly, performs well in marine conditions, and enhances the overall look of the boat. Accurate scanning is where that process begins.
Custom EVA Foam Boat Decking Australia
Seafoam specialises in premium custom EVA foam boat decking designed and manufactured specifically for each individual vessel. Using advanced 3D scanning technology, our team captures an extremely accurate digital model of the boat's deck layout. This digital scan allows us to CNC machine high precision EVA foam marine flooring that fits perfectly to the contours of the boat. Unlike traditional marine flooring options, EVA foam boat decking provides a modern non-slip surface that is comfortable underfoot, highly durable and visually impressive.
Boat owners across Australia are upgrading their vessels with custom EVA foam flooring due to its excellent performance in marine environments. The closed cell foam structure makes EVA decking water resistant, UV resistant and extremely easy to clean. Seafoam uses high quality marine grade EVA foam designed specifically for harsh saltwater environments. The result is a professional looking boat deck surface that improves comfort, safety and aesthetics.
3D Scanning Technology for Perfect Boat Deck Fitment Seadek
Seafoam uses professional structured light 3D scanning technology to capture highly accurate measurements of a boat deck before manufacturing the foam panels. This process allows every panel of EVA foam boat flooring to be CNC machined to match the exact shape and layout of the deck. By digitally capturing the deck surface, we eliminate the inaccuracies associated with traditional templating methods.
The digital boat scan creates a precise model which is then used in CAD software to design each decking panel. Our CNC machining process cuts the EVA foam sheets with extremely tight tolerances ensuring a seamless installation. This level of precision ensures all panels align correctly with hatches, corners, steps and deck features. The result is a factory quality marine flooring installation tailored specifically to your boat.
SeaDek Alternative EVA Foam Boat Decking
Deck Armour Many boat owners search for SeaDek style boat flooring when upgrading their vessel. Seafoam provides a premium alternative to traditional SeaDek foam decking using high quality EVA foam materials and advanced manufacturing processes. Our custom CNC cut EVA foam decking offers the same comfortable non-slip properties while allowing full customisation of colours, patterns and layouts.
By combining 3D scanning technology with CNC machining, Seafoam is able to produce extremely accurate EVA foam boat decking kits that fit perfectly without the need for trimming or modification. This approach allows for a cleaner installation and a more professional finished appearance compared with universal foam decking kits.
Seadek Benefits of EVA Foam Boat Flooring
EVA foam marine flooring has become one of the most popular upgrades for recreational boats due to its many advantages over traditional deck surfaces. One of the biggest benefits is improved traction. The textured foam surface provides excellent grip even when wet, reducing the risk of slips and falls on deck. This makes EVA foam decking ideal for fishing boats, wake boats, ski boats and family recreational vessels.
Comfort is another key benefit of EVA foam boat decking. The soft foam material cushions your feet and legs when standing for long periods of time, making fishing or boating more enjoyable. Compared with fibreglass or carpet flooring, EVA foam is significantly more comfortable while also being extremely durable.
EVA foam decking is also lightweight and does not absorb water. This makes it ideal for marine use where traditional carpet or timber flooring can hold moisture and develop mould or odours. EVA foam can be easily cleaned with water and mild detergent, helping boat owners maintain a clean and professional looking deck.
Custom CNC Machined Marine Decking
All Seafoam decking panels are CNC machined to ensure precise fitment and clean edges. The computer controlled cutting process allows for extremely detailed designs including custom logos, patterns and multi colour foam layouts. Boat owners can customise the appearance of their marine flooring to suit the style of their vessel.
CNC machining also allows us to create accurate panel layouts that follow the natural shape of the boat deck. This results in a clean and symmetrical appearance with professional panel spacing and alignment. Each piece of EVA foam decking is carefully prepared before installation to ensure the highest quality finish.
Professional Marine Flooring Installation
After the foam panels are CNC cut they are installed using high strength marine grade adhesive specifically designed for bonding EVA foam to fibreglass and aluminium boat decks. Proper installation is critical for long term durability. The deck surface is carefully cleaned and prepared before the foam panels are applied to ensure maximum adhesion.
Once installed, the EVA foam decking forms a strong bond with the boat deck creating a long lasting marine flooring solution. With proper care and maintenance EVA foam decking can provide many years of reliable service in harsh marine environments.
Boat Decking Sunshine Coast Brisbane Gold Coast
Seafoam provides custom EVA foam boat decking services throughout Queensland including the Sunshine Coast, Brisbane, Gold Coast and surrounding coastal regions. Our mobile 3D scanning process allows us to capture accurate deck measurements directly from the boat before manufacturing the custom foam panels.
Boat owners located in Hervey Bay, Noosa, Mooloolaba, Caloundra and other coastal boating locations regularly upgrade their vessels with custom EVA foam marine flooring. The combination of improved comfort, modern aesthetics and non-slip safety makes EVA foam decking one of the most popular boat upgrades available today.
Upgrade Your Boat with Custom Marine Decking
Upgrading a boat with custom EVA foam decking significantly improves the appearance and functionality of the vessel. Seafoam combines modern 3D scanning technology with precision CNC machining to produce high quality marine flooring solutions designed specifically for each boat. Whether upgrading a fishing boat, wake boat, ski boat or recreational cruiser, custom EVA foam decking provides a professional finish that enhances the boating experience.
Seafoam continues to provide high quality custom marine decking solutions for boat owners across Australia seeking durable, comfortable and visually impressive EVA foam boat flooring.